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To solve the processing problems of PTFE materials

2018-09-04


With the development of high-frequency signal transmission and high-speed digitization, high-frequency and high-speed materials are gradually replacing the traditional FR4 materials for the manufacture of communication boards. In recent years, the processing of PTFE materials become more and more and burr problem of routing has become a difficulty for PCB manufacturers.


As a leader of tools of PCB industry, Jinzhou has been concentrated on designing tools and their solutions and has achieved great breakthrough on burr problems. We are going to share with you one of the processing cases about PTFE mixed boards.


Feedback from customer A stated that burr problems generated at forming procedure while processing PTFE mixed boards, which needed to be solved and burr is unusual as following:

Processing condition: Φ1.20 for rough routing & Φ1.00 for fine finishing


Analysis of burr generation:

It is because PTFE is not easy to cut off and there is no green oil covering in the processing area, so its height is slightly lower than the surface, the plate surface is not smooth, the entry board cannot suppress burr on the surface, so burr easily generates during processing.

Jinzhou Solution

Tools: Apply the special routers of Jinzhou to promote cutting performance and reduce cutting resistance and friction heat.

Processing technology: Apply blue tape to suppress the burr that generates upward.


Conclusion


An overall solution to suppress the burr generation on PTFE surface while processing the hard-to-cut PTFE materials:

First, choose Jinzhou special tools;

Second, choose suitable intermediate medium to improve the combination degree between target board and entry boards. 


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